Product · MICADO Octopus FlexGrid
Patent pending · Feb. 2026

Octopus FlexGrid — a new dimension of freedom for universal clamping systems.

Patented modular clamping system with up to 70% less setup time, ±0.1 mm positioning accuracy, and measurable ROI — for composite, aerospace, and automotive applications.

The next generation of flexible clamping systems from MICADO — specifically developed for large, complex, and sensitive components. Eliminates the limitations of classic grid-based or geometry-dependent fixtures.
−70%
Setup time

vs. conventional solution

N°01
±0.1mm
Positioning accuracy

per actuator

N°02
2m
Vertical lift

Servo drive · controlled

N°03
1.000N
Holding force

per vacuum suction cup

N°04
IP65
Protection class

dry & wet

N°05
100m
Component length

up to 8 m width

N°06
FX-2026 / OCTOPUS FLEXGRID REV.A · PAT.PEND. CFK FREIFORMBAUTEIL · WING SHELL ±0.1 GRID · MOD.PLATE 8000mm × 100m A1·190 A2·222 A3·244 A4·260 A5·244 A6·214 VAC = 1000 N/CUP SERVO = 5000 N STAT. STROKE = 2000 mm ▸ FREE-FORM CONFORMING IP65 / DRY · WET
01 · Starting Point

Why conventional clamping concepts are no longer sufficient.

Product variety, freeform geometries, and short cycle times push traditional fixtures to their limits. The Octopus FlexGrid steps in where individual fixtures fail — with a modular, freely positionable architecture.

The Problem

Part-specific. Inflexible. Expensive.

X

Traditional clamping devices are part-specific — each new geometry requires a new fixture.

X

Grid-based systems are inflexible for freeform geometries.

X

High setup times for variant changes — typically 30 to 60 minutes per changeover.

X

For large composite components (wing shells, fuselage segments), universal solutions are scarce.

X

Storage space, logistics, and capital commitment increase with the number of variants.

The Solution — Octopus FlexGrid

Modular. Freely positionable. Universal.

Freely positionable modules without a fixed grid — actuators are placed where the component needs them.

Rotatable suction cups with controlled servo drives adapt to any contour.

Adaptation to any component geometry in minutes instead of hours.

One system for dozens of different components — one investment, multiple applications.

Fully compatible with existing hard tools — hybrid operation possible.

02 · Technology

Modular design.
Inherently flexible.

Freely positionable modules with rotatable suction cups and controlled drives enable the precise clamping of complex, large-format parts — without fixed grids or geometric limitations.

Modular design

Grid · Actuator module · Rotary platform · Suction cup.

Each Octopus module is a self-contained plug-and-play unit. Actuator modules are freely positioned on a modular base plate — the servo drive controls the vertical stroke, the rotary platform controls the alignment, and the vacuum suction cup holds the component with up to 1,000 N per suction cup.

Modular grid base plate — freely positionable, no fixed grid
Rotary platform: continuous 360° alignment of the suction cup
Servo drive with up to 2,000 mm vertical stroke
Vacuum suction cup — configurable diameter, up to 1,000 N holding force
Plug-and-Play — Modules are individually replaceable, with rapid spare part availability
EXPLODED VIEW · MODULE BAUTEIL VAC.CUP ROT 360° SERVO · 2m STROKE 2000mm PLUG-AND-PLAY MODULAR GRID PLATE
▸ Exploded view
SCALE 1:25
HMI · CONTROL TERMINAL PROGRAM · WING.SHELL.A320 ● READY A:08 / 32 VAC: 87 kPa CYCLE: 1421 START KEY MENU STOP EMERG. CNC · MES · ROBOT ▸ INTERFACE
▸ HMI · Live monitor
OS · MICADO
Control & Software

Precision hardware. Intelligent control.

The Octopus FlexGrid combines high-precision mechanics with intelligent, intuitive software, thereby creating the foundation for fast, reproducible, and reliable setup.

Part programs from CAD — actuator positions generated from the part contour
Reproducible clamping process — load program, press start, done
Diagnostic & maintenance data per module — lifespan, cycle count, status
Diagnostic & maintenance data per module — lifespan, cycle count, status
Operation with key switch, touch interface, and emergency stop
03 · Technical Data

Technical Data.

All values are maximum configuration limits — the final FlexGrid design will be tailored to your component range, clamping surfaces, and machine integration. Reference values for an initial assessment.

Vertical travel
2,000
Positioning accuracy
±0.1mm
Holding force per suction cup
1,000N
Static Holding Force Servo Drive
5,000N
Rotary Platform · Orientation
360° continuously adjustable
Protection Class
IP65 · dry / wet
Max. Component Length
100m
Max. Component Width
8m
Hard Tool Compatibility
Yes · fully granted
Patent Status
Pending ·
04 · Applications

Optimized for complex geometries.

A system for three industries. Aerospace large structures, automotive CFRP parts, and all free-form components that previously required individual clamping devices — from wing shells to body spoilers.

N°01

Aerospace · Large Structures

Large-area composite structures — the supreme discipline of the Octopus FlexGrid.

Wing Shells, Fuselage Segments, Tail Units
Landing Flap Fairings
Composite Structural Components
Up to 100 m long, 8 m wide
Customers: Airbus · Boeing · FACC · Spirit AeroSystems
N°02

Automotive · Motorsport

CFRP structures, rear spoilers, body components — precise tensioning of delicate visible surfaces.

Spoilers & Body Components
CFRP Structural Components
Visible Carbon Surfaces
Small and Medium Series
Clients: Porsche · BMW · Bugatti
N°03

Complex freeforms

Sensitive surfaces, large-format components with varying contours — applicable across all industries.

Freeform geometries
Large-format components with variable contours
Thin-walled & deformation-sensitive parts
Research & Prototyping
Industries: Aerospace · Automotive · Research · Toolmaking
05 · Hybrid System

Octopus FlexGrid + Hardtool — the best of both worlds.

The Octopus FlexGrid is fully compatible with existing clamping and tooling solutions. Proven reference geometries are retained, while flexible positioning elements are specifically integrated.

HYBRID LAYOUT · GRID + HARDTOOL SHARED COMPONENT HARDTOOL · FIX REFERENCE GEOMETRY FLEXGRID · ADAPTIVE SHARED BASE PLATE

Eight advantages of the hybrid solution

Maximum flexibility for all applications

Extremely short setup and changeover times

High precision and system robustness

Compact, space-saving design

Ergonomic, user-friendly operation

Modular Plug-and-Play architecture

Low maintenance, readily available spare parts

High cost-effectiveness and Return on Investment (ROI)

06 · Evolution

Five generations of universal clamping devices.

The Octopus FlexGrid is a direct descendant of a family of MICADO clamping systems that have been pushing the boundaries of what's technically possible for over a decade — from "ALL IN ONE" through HEDGEHOG, OCTOPUS, and STONEHENGE, up to the patented FlexGrid architecture.

System
Dimension
Axes / Architecture
Component Variants
G1
ALL IN ONE

active + passive actuators

world's first combination

G2
HEDGEHOG

24 servo axes

24 (flaps)

G3
OCTOPUS (Predecessor)

8.5 × 1.5 m

80 servo axes

22

G4
STONEHENGE

20 m length

interchangeable mounts

9 / 18 Clamping Situations

G5
OCTOPUS FLEXGRID Patent

up to 100 × 8 m

modular Plug-and-Play

unlimited

07 · ROI Calculator

What are the economic benefits of the FlexGrid economically?

Adjust the sliders with your actual values — the calculator determines the annual setup time savings, personnel cost savings, and typical payback period. Assumption: 70% setup time reduction (based on previous systems). The result is indicative — we will work together on the exact calculation.

Your inputs
Current setup time per changeover
40min
10 min
240 min
Changeovers per week
40/week
1
60
Operator hourly rate
€/h
30 €/h
200 €/h
Number of Part Variants
8Variants
30 €/h
200 €/h
Your Annual Savings
Labor Cost Savings
24.570€/year

Based on 70% setup time reduction · 52 weeks/year

Saved Setup Time
328h/year

≈ 41 8-hour working days

Typical Payback Period
119Months

≈ 41 8-hour working days

▸ Assumption: 52 weeks / year · 70% setup time reduction compared to conventional clamping devices · Guideline investment for payback estimation. We will prepare the final profitability calculation together with your component portfolio.

Premiere · March 2026

JEC World 2026 — Paris

The Octopus FlexGrid was unveiled to the public in March 2026 at JEC World in Paris — the world's leading trade fair for composite materials and technologies.

JEC World 2026 · Live Demo
Patent pending · Feb. 2026
08 · Configurator

Request indicative price.

Configure your FlexGrid system — we will provide you with a non-binding indicative quote within two business days. Required fields are marked with ·. Attach component data as CAD or PDF — all inquiries will be treated confidentially.

1
Contact details

Who are you and how can we reach you?

First name
Last name·
Company
Email address
Phone number
2
Contact DetailsComponent Specification

What would you like to clamp?

Length·
m
Width·
m
Weight approx.
kg
Number of part variants
various geometries to be clamped
Material
Surface
3
Technical requirements

How should the system be designed?

Number of actuators
estimated — we will review the design
Actuator stroke·
mm
Min. actuator spacing
mm
Suction head diameter
mm
Machine integration
Operating environment
4
Comments & Data Upload

Anything else we should know.

Comments
Upload component data CAD (STEP, IGES) or PDF · max. 25 MB

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MICADO

Antoine Dubois on the Octopus FlexGrid.

Antoine Dubois, Head of Sales at MICADO, has been the primary contact person for aerospace and automotive OEMs since the beginning of FlexGrid development. His focus: technical design, cost-effectiveness, and integration into existing lines.

With OCTOPUS FlexGrid, we are redefining universal clamping fixtures — making them more flexible, more scalable, and consistently designed to meet the demands of modern composite processes.

Antoine Dubois

Head of Global Sales · MICADO Smart Engineering

09 · Contact

Let's talk about your component range.

Appointment, live demo, technical clarification — Antoine Dubois is your direct contact for the Octopus FlexGrid. Alternatively: download the brochure and read it at your leisure.

Download · PDF

Octopus FlexGrid Brochure

The official product brochure for the Octopus FlexGrid — technical data, application examples, hybrid concept, and specifications. 12 pages, print-ready.

PDF · 12 pages · 5.4 MB
As of 2026
Download brochure